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Since 1993, the founders of HAWA Bamboo & Wood Products
have upheld a mission to help reduce the dependence on dwindling
timber resources by manufacturing competitively priced, sustainable
harvested bamboo flooring. In June of 1999, the company established
a distribution center in Sayreville, New Jersey, USA which is
located adjacent to many major highways. Within a short time
we established a vast distribution network throughout the United
States. In 2003 we began to import pre-finished White Oak flooring,
made in our own factory located in Chenzhou, China to compliment
our Bamboo flooring. In 2007, Hawa invested and secured controlling
ownership in a new flooring business venture in the north of
China, near the Russian border. This new company is known as
HAWA-Musen Wood Product Company Ltd. We import the raw white
oak lumber from Russia to produce white oak flooring in this
new factory using modern, sophisticated manufacturing machinery.
Our new facility will be able to produce 5 million square feet
of solid and engineered white oak flooring annually. We will
also be producing distressed Maple flooring in this same facility.
Our main product line is bamboo products but we also manufacture
Exotic Wood Flooring in our Chenzhou factory. Exotic wood flooring
has become very popular due to its rich colors and natural grain.
We import the raw exotic lumber from South America and ship
it to China in order to produce the flooring. The average length
of the boards are 32.8” and the boards range in size from
1’ to 7’ throughout each carton.
HAWA
Bamboo & Wood Product is a member of NWFA and WFCA.
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HAWA bamboo products are manufactured to
the company's specifications set by a team of factory inspectors
to meet the stringent U.S. building standards. This factory
is ISO 9001:2000 and 14001 Certified with 11 quality control
inspection station within the production process. A quality
control engineer performs spot checks throughout the entire
production line as the material is being produced.
The
culms of the bamboo plant grow to height of 80 feet and diameters
of up to 8 inches. A date is etched into each bamboo stalk to
indicate appropriate harvest time to maintain sustainability.
The MOSO specie of bamboo specified by HAWA is harvested at
4 to 6 years for a more durable finished product and to ensure
stability and clarity of color.
Unlike
hardwood trees requiring more than 60 years to mature, bamboo
is a grass that is renewably harvested over and over from the
same plant. HAWA takes it one environmental step farther by
virtually eliminating the formaldehyde level of the adhesive
used in the lamination process. In addition, the company specifies
a water-based, solvent free, 100% solids finish in the manufacture
of its prefinished line of products.
The
bamboo stalk is split into slats to extract the premium part
of the culms. The slats are then laminated with an environmentally
safe adhesive under hydraulic pressure to produce planks for
flooring, panels and veneer.
The
slats of bamboo are boiled in a solution of water, hydrogen
peroxide, and borate solution to eliminate pests and mildew,
then kiln-dried to remove moisture. The slats are kiln-dried
to a minimum of 5% and a maximum of 8-10% moisture content.
Raw flooring blanks are stored in a humidity-controlled warehouse
for 2 weeks to achieve 8%-10% delivered moisture content.
Flooring
planks and flooring accessories, such as moldings are produced
to yield uniform pieces free from any flaw that will produce
tear-outs or voids within the final product.
The
first finish application for HAWA prefinished flooring is the
sealer coat followed by the aluminum oxide coatings that protects
the fiber. Next is the aluminum oxide coating, followed by high
quality polyurethane coating for easy refinishing.
The
Hawa Carbonized bamboo flooring is produced by pressure heating
the natural bamboo fiber. The longer period of time that the
natural bamboo is subjected to heat, the darker the sugar compounds
become and thereby producing a carbonized color. |